Redefining Hot Fill Packaging with a Lightweight 64oz PET Bottle
Aug 21, 2026
As Beverage Brands Continue To Seek Sustainable Packaging Solutions
Reducing package weight has become an important way to improve efficiency while maintaining product performance.
At Plastipak, we are helping customers achieve both with one of the lightest 64 oz PET hot fill bottles on the market, weighing just 57 grams. Designed for hot fill beverage packaging, this innovative PET hot fill bottle helps reduce material use while delivering the performance required for a wide range of applications. It is another example of how Plastipak pioneers packaging innovation that helps customers meet today’s business needs while preparing for tomorrow.
Lightweight Design. Meaningful Results.
Every gram matters. Through thoughtful packaging design and engineering, Plastipak has developed a lightweight PET bottle that offers measurable benefits throughout the packaging lifecycle.
Key benefits include:
Reduced transportation emissions through a lighter package
Reduced plastic use without compromising performance
Suitable for juices, teas, sports drinks, and energy drinks
Reliable performance for demanding hot fill packaging applications
By optimizing material usage, Plastipak helps customers improve operational efficiency while supporting their packaging sustainability goals.
Packaging Innovation Built for Beverage Brands
Successful beverage packaging requires more than an attractive design. It demands consistent manufacturing performance, dependable quality, and solutions that help brands reduce risk. Our engineering teams work closely with customers to develop PET packaging solutions that balance lightweighting, durability, and manufacturing efficiency. The result is a bottle designed to help companies reduce material consumption while maintaining the performance consumers expect. This commitment to practical innovation reflects Plastipak’s approach to developing plastic packaging solutions that solve real-world challenges across the food and beverage industry.
Supporting a More Sustainable Future
At Plastipak, we believe innovation and sustainability go hand in hand. Developing lightweight packaging is one way we help customers reduce plastic use, improve transportation efficiency, and advance their sustainability objectives. Every innovation begins with our people. Their expertise and commitment to continuous improvement allow us to develop packaging technology that creates value for our customers while helping shape a more circular future. Our lightweight 64 oz PET hot fill bottle demonstrates how innovative engineering, sustainable thinking, and customer collaboration come together to help companies succeed. That is how we continue Packaging the Future.
About Plastipak Packaging, Inc.
Plastipak Packaging, Inc., a wholly-owned subsidiary of Plastipak Holdings, Inc., is a world leader in the design and manufacture of high-quality, rigid plastic containers for the food, beverage, and consumer products industries. Plastipak is also a leading recycler of rigid plastic packaging, producing food-grade post-consumer recycled resin for inclusion in new packaging. Plastipak operates more than 40 sites in the United States, South America and Europe, with a total of over 6,500 employees. Its customers include some of the world’s most respected and recognized consumer brands. Plastipak is also a leading innovator in the packaging industry, holding more than 420 United States patents for its state-of-the-art package designs and manufacturing processes. In addition, Plastipak licenses various packaging technologies around the world. Plastipak was founded in 1967 and is headquartered in Plymouth, Michigan. Additional information about Plastipak can be found at www.plastipak.com.
Statements in this press release concerning Plastipak’s intentions, expectations or predictions about future results or events are “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. Such statements reflect management’s current expectations or beliefs, and are subject to risks and uncertainties that could cause actual results or events to vary from stated expectations, which variations could be material and adverse. Forward-looking statements speak only as of the time made, and the Company assumes no obligation to publicly update any such statements.